Standardized robotic cells for aluminum railcar weld forming and finishing, delivered turn-key.
Key Challenges
Consistent finishes on large panels
Strict dust/safety requirements
Frequent changeovers that disrupt takt.
Our Advantages
Solution at a Glance
Core standardized sanding/finishing cells (FlexSanding/FlexMilling) with modular fixturing and quick hook-ups, enabling an end-to-end path from pilot to mass production.
FlexGrind
Sanding Workstation
- Easy to debug, plug and use：Standardized water/power/dust quick-connects—hook up and run with minimal commissioning time.
- Wide range of application：Positioning platform with locator holes enables rapid tool/fixture changes; call programs from the library to cover more SKUs.
- High-speed all-round sanding: Tuned for tubs & basins with large radii and compound curves, delivering consistent coverage on rims and inner walls.
- Stable, convenient and reliable: Purpose-built jigs clamp securely and resist vibration for smoother sanding and long-run stability.
ROBOPILOT® Software
- Integrated 3D import, simulation, and pathing;
- Cells support a 6-axis robot with a rotary station, auto tool/paper change, probing/laser alignment, and dust extraction.
Process & Support
From pilot to production—one accountable partner for turn-key delivery.
- Discovery: Define parts, takt targets, and compliance requirements.
- Sample & Prove-out: Build samples to assess the process window and fixture plan.
- Integration & Safety: Assemble the cell, commission systems, and complete safety acceptance.
- Pilot & Training: Optimize the process and deliver on-site, documented training.
- Ramp-up & Service: Ramp production with remote support and continuous improvement.
Business Partner
